Finger joint jig pdf file

Finger joints present a few problems that you dont get with dovetails. Router aluminum through box joint finger joint 12 14. I am often asked about how to set up joints on the box joint jig. Finger joint jig to build a box with finger joints, a series of kerfs are cut with the table saw.

Woodworking finger joint jig pdf free download amazon s3. I conjured up the idea of a fully customizable box joint and finger joint. On a standardstyle box joint jig, setting up the pin to match the dado blade and getting the spacing just right makes the jig a fussy, singleuse item. Etsy is the home to thousands of handmade, vintage, and oneofakind products and gifts related to your search. Perfect router joinery with this adjustable dado jig a handheld router and jig can make life easy for creating smooth dadoes and grooves. The plans are very easy to follow, taking a detailed stepbystep approach. There is a neat trick to get a nicelooking finger joint on a 3axis cnc mill without turning the boards on their side. The ultimate box joint jig this is part 3 of my, selfproclaimed ultimate box. The first file is a 56 page plan for making adjustable box joint table saw jig written in english, including over 70 photos and detailed dimensioned drawings of all the parts and assembly views, with dimensions presented in the metric system. Download these free woodworking plans for your next project. Wwgoas box joint jig video shows a simple shopmade box joint jig is the perfect solution to your box joint needs. Finger joint jig woodworking project woodsmith plans. This jig and method makes the box sides interchangeable for foolproof assembly. Free box joint jig woodworking plan waiting until the price is right to acquire a box joint jig.

Before going back out to fine tune and then use my own jig to cut the finger joints for the four drawers id intended to test this ibox out with. I thought this was a little bit simpler and a little more versatile than matthiass version with the crank. The jig can be used on both the table saw and the router table, and will produce box joints from 18. German woodworker guido henn designed a shopmade jig to. How to make a finger joint jig for sawstops sliding table. Finger joints always remind me of two hands clasped together. Clamping system designed to hold wood and minimize board slippage during cuts. If youve been making box joints on the table saw or router table with your standard crosscut sled, then you know just how annoying it is to have to set up stopblocks at exactly the. This jig provides fast setup with repeatable precision. To see plans from woodsmith shop seasons 110, plus see hundreds of other great plans by visiting. To make the fingers, i use a table saw outfitted with a miter gauge and a rip blade or any blade that cuts a flatbottomed kerf.

Jointcam provides the ability to cut pairs of joints, so a fixture with two vertical fences to cut pairs of joints together is preferred. Especially when the box joint is made from contrasting materials. Now that youve done all the rip cuts, its time to start attaching the rails. The ultimate box joint jig is a leap forward in box joint jig design, but is also easy to construct using commonly available material. Wwmm is sponsored by microjig, maker of the grrripper.

A quick search for box or finger joint jigs will give you plenty to work from, and youll also discover a number of commercial jigs for sale that give you great results. Whats more, a single jig can create a variety of joint sizes. Essential woodworking jigs ebook popular woodworking magazine. Our shopmade table saw box joint jig is simple to make and easy to use. Discover a 32page downloadable pdf for everything you need to know about jigs in essential woodworking jigs. Youll be surprised what you can do on a table saw if you have the right jig. Select the appropriate indexing key 4, 5 or 6 for the width of box joint fingers you want to cut and securely install the key in the sled 3, using the provided 1420 machine screws 8.

Box joints are strong and attractive, and with the help of our router table box joint jig, theyre also straightforward to make. In the coming steps, youll learn how to use this jig to cut a perfect box joint. Waiting until the price is right to acquire a boxjoint jig. I like to finish the cut by sliding the jig side to side over the blade to flatten the joint, however be sure that you have removed the bulk of the waste before doing that. Finger joints sometimes called box joints typically are made on a table saw with a dadoblade set and a jigan auxiliary board screwed or clamped to the miter gauge. And the pieces are supported and positioned with the help of a jig basically, just an auxiliary fence with a key to index the fingers. The joint consists of interlocking fingers and sockets, which are easily cut with power tools. After writing about the boxfinger joint i made for my sawstop sliding table, a few readers asked me how to go about it. For this step, youll need the rails, glue, and the widest remaining piece of your 1x12 should be about 67 wide by now i was lucky enough to have a fresh piece, so my base is a full 12 wide, but it doesnt have to be that wide. How to make your boxjoint jig do its thing woodtools. No matter what youre looking for or where you are in the world, our global marketplace of sellers can help you find unique and affordable options. The results were great, pretty much perfect fitting box joints straight off of the tablesaw. Apr 27, 2019 this finger joint jig was featured on the woodsmith shop, e1207. For safe and effective operation of the jig, please read the instructions fully before starting.

Super simple single blade box joint jig jays custom. I cant comment regarding how well the precision finger joint mechanism on this jig works because it never even made it to the point of cutting a board. Here is a step by step on building the finger joint jig i talked to you about in the. Finger joints can be cut in various ways, including by hand. With purchase you will be able to download three pdf files. This finger joint jig was featured on the woodsmith shop, e1207.

The table saw, equipped with a dado head, provides a great way to make box joints, provided you have a jig. And theres only one setup to complete both sides of the joint. Pdf file that contains a full sized image of the dial. Sep 22, 2015 the ultimate list of table saw jigs guides september 22, 2015 james ever since samuel miller applied for the patent in 1777, the humble table saw has been constant in the world of wood working, a lot of the time taking pride of place in workshops all over the world. Sand or file any long pins flush with the taii board where they can be sanded or filed down. Weve found a dial calipers essential because box joints must be cut with exacting accuracy, because any minor error in the width or spacing of the individual. A lot of things are clever, but this box joint jig set is ingenius. The fingerbox joint is a very effective and strong joint, and yes, with a simple jig you can make them on your table saw. Mar 07, 2011 a quick search for box or finger joint jigs will give you plenty to work from, and youll also discover a number of commercial jigs for sale that give you great results. Aug 21, 2019 finger joints always remind me of two hands clasped together. The top of the sheet the side you mill from would be the inside of the box. Essential woodworking jigs ebook popular woodworking.

My home made jig lets me dial in a perfect fitting box joint on either my table saw. The screw advance box joint jig is designeed for fashioning a on the nose spaced series of cuts in a wad of workpieces on the prorogue the woodsmith box joint jig attaches to any miter caliber and whole. It securely holds larger workpieces and allows you to cut clean 12 and 34 box joints for larger projects such as cases and trunks. If we cant repair it, well replace it or reimburse the purchase price with an amazon egift card. Heres an adjustable, reusable box joint jig that will suit any joint. By using shop scraps, we got the cost down to zero, and came up with a method that makes the box sides interchangeable for foolproof assembly.

On the frontfinger joint you are nailinggluing a 38 thinckness into 34 inch of wood, the half cut on the side. The simple design creates a hasslefree setup for perfectly sized and aligned joints. An even simpler method is to use a box joint jig on your table saw with a stacked dado set. The first file is a 56 page plan for making adjustable box joint table saw jig written in english, including over 70 photos and detailed dimensioned drawings of all the parts and assembly views, with dimensions presented in. German woodworker guido henn designed a shopmade jig to cut variably sized box joints on the router table. Adjustable boxfinger joint jig for one blade table saw etsy.

The advanced box joint jig is a leap forward in box joint jig design, but also very easy to construct, using commonly available material. This jig uses precisionmachined solid brass indexing keys to ensure uniform finger spacing and an airtight fit. Good afternoon, do you happen to have plans for this. Plus, this jig will make variablyspaced finger joints and ensure that both halves of the joint fit together perfectly every time. Our plans provide you with everything you need to know about how to make a box joint jig.

If you make this jig id be interested to hear how it worked for. Box joint jig pdf, box joint jigs,woodworking jigs,diy. Instructional videos and user guides leigh dovetail jigs. Step by step tutorial that can be used on any table saw. The keys on top of the jig are sized to match the fingers of the joint, ensuring a perfect fit. Leigh instructional videos and user guides links to instructional videos and downloadable pdf files of user guides are provided here for your support. The mircoadjustment and locking feature makes it easy and accurate but i must admit it did make me scratch the bald spot on my head at the star. Jul 10, 2007 the joint consists of interlocking fingers and sockets, which are easily cut with power tools.

Box joint jig complete package with 14 flat top blade. They are basically interlocking teeth that, typically, have the same size teeth as they do spacing in between. I think this may be a really helpful jig for a lot of. In all likelihood you have enough scrap in your shop right now to build it.

Review full manual instructions prior to use for important safety information. A set of fingers on one piece fits between the fingers on the other. Box joint jig complete package with 14 flat top blade and. This 37page pdf wood joinery covers of the most popular wood joints with detailed drawings as well as instructions for connecting wood and some examples. The router table box joint jig includes indexing keys for 14. Determine the width of each finger, then set up the stacked dado set to that width. Once the jig is built, youll need to tweak it for perfectly fitting box joints. The basic idea came from matthias wandels original box joint jig, but instead of a crank like matthias used, i put a knob with a dial on mine to move the workpiece back and forth. An easy to use, inexpensive tool for making classic through joint that is the hallmark of fine craftsmanship. To make the dial, click on the image above to open a.

If youve been making box joints on the table saw or router table with your standard crosscut sled, then you know just how annoying it is to have to set up stopblocks at exactly the right location to ensure. How to make handcut dovetail joints skills techniques. My auxiliary fence is a piece of stock temporarily clamped to the miter gauge. Assemble the jig, but leave off the mdf sacrificial fence 7 for now. The flexibility of this unique jig makes it easy to add eyecatching elements to your next project. On the front finger joint you are nailinggluing a 38 thinckness into 34 inch of wood, the half cut on the side.

In this video excerpt, logan walks you through just how easy it is to make fast and accurate finger joints with. Box joint finger joint jig made from plan in shopnotes magazine vol. Finally i found the plans for a microadjustable box joint jig in shopnotes vol. With the jig positioned so that the installed spacer block is now precisely one box joint fingers width past the dado blade, reattach the backer block to the miter gauge using the two screws you just removed. Before using the router table box joint jig, read, understand and follow all instructions and safety information. Pdf box joint file archive beesource beekeeping forums. These interlocking fingers create a lot of edgetoedge surface area for a really strong glue jointwhich, in turn, makes for a solid box. The fivestar knobs 2 must be securely tightened to avoid the chance of the platform shifting, potentially causing serious injury. Featured inwood issue 209, decemberjanuary 20112012. Set the depth of cut to the same height as the thickness of the stock. On the frontvalley joint you are nailing from the 34 side into a 38 inch of wood because the rabbet has been cut away from the front. The simple way to make perfect 14 and 12 box joints in any board thicknesses, from 3mm to 32mm. No complex parts to make and the jig can be built using common woodworking tools. Oct 05, 2018 how to make a finger joint box joint jig.

New and improved aluminum finger joint box joint jig template. But because any inaccuracy multiplies with ever finger, no joint tops a box joint for fussiness of construction. Many woodworkers cut box joints with a dado blade on the tablesaw. But this jig will make variablyspaced finger joints and ensure that both halves of the joint fit together perfectly. Nothing beats the elegant simplicity of the box joint.

Single blade box joint jig plans february 4, 2015 thewoodfather projects 52 i was really happy with the way the first version of this jig turned out, so when it was time to rebuild it in a more accurate and efficient way, i decided to film the process too. I previously touched on this technique in this article, but i thought id cover it again in more detail. And since that angle is directly translated to the top of the finger joints being cut by the jig, well, thats where i promptly stopped and came inside to initiate a return to amazon. Finger jointer compatible with triton router table for easy, accurate and attractive box joints. The depth of the teeth are sized to be about the same as. Box joints, or finger joints, are really strong joints. Router table xl box joint jig instructions congratulations on the purchase of your new router table xl box joint jig. The jig travels less relative to the blade than the key does. Since i needed to make one to cut 14 joints, i decided to turn it into a tutorial. This, but i think the locking mechanism doesnt need the horizontal screwnut setup. To avoid risk of serious injury and damage to the jig, never set the bit cutting height more than 1 above the surface of the jig platform 1. Made of 6061 aluminum and cuts either 12 wide or 14 wide.

The flexibility of this unique jig makes it easy to add eyecatching elements to your next project, and this jig will make variablyspaced finger joints and ensure that both halves of the joint. With a router, it isnt too difficult to make a homemade jig for use with either a handheld or tablemounted router, but this article will concentrate on three popular commercial methods. On a standardstyle box joint jig, setting up the pin to match the. This is an in work model, which will be periodically updated. Give this jig a try you might be surprised how frequently you find yourself going for box or finger joints in your projects. My home made jig lets me dial in a perfect fitting box joint on either my table saw or router table. Youll find plans for furniture, bookshelves, tables, gifts, outdoor, shop projects, tools, storage, and much more.